The extraction of manganese from low-grade manganese oxide ores using Ca S derived from Ca SO4 as reductant was investigated. The effects of mass ratio of Ca S to ore, reduction temperature, reduction time, liquid to solid ratio（L/S ratio）, stirring speed, leaching temperature, leaching time and H2SO4 concentration on the leaching rates of Mn and Fe during the reduction–acid leaching process were discussed. The leaching rates of 96.47% for Mn and 19.24% for Fe were obtained under the optimized conditions of mass ratio of Ca S to manganese oxide ore 1：6.7, L/S ratio 5：1, stirring speed 300 r/min, reduction temperature of 95 °C for 2.0 h in the reduction process and leaching stirring speed of 200 r/min, H2SO4 concentration of 1.5 mol/L, leaching temperature of 80 °C for 5 min in the leaching process. In addition, this process can be employed in the recovery of manganese from various manganese oxide ores, and Mn leaching rate above 95% is obtained.
The influences of sodium silicate on manganese electrodeposition in sulfate solution were investigated. Manganese electrodeposition experiments indicate that a certain amount of sodium silicate can improve cathode current efficiency and initial pH 7.0?8.0 is the optimized pH for high cathode current efficiency. The analyses of scanning electron microscopy (SEM) and X-ray diffraction (XRD) indicate the compact morphology and nanocrystalline structure of electrodeposits. X-ray photoelectron spectrometry (XPS) analysis shows that the elements of Mn, Si and O exist in the deposit. The solution chemistry calculations of sulfate electrolyte and sodium silicate solution indicate that species of Mn2+, MnSO4, Mn(SO4)2?2 , Mn2+, MnSiO3, Mn(NH3)2+, SiO32?and HSiO3? are the main active species during the process of manganese electrodeposition. The reaction trend between Mn2+ and Si-containing ions is confirmed by the thermodynamic analysis. In addition, polarization curve tests confirm that sodium silicate can increase the overpotential of hydrogen evolution reaction, and then indirectly improve the cathode current efficiency.
