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国家重点基础研究发展计划(2011CB012903)

作品数:19 被引量:71H指数:5
相关作者:崔振山隋大山马庆贤陈飞高亮更多>>
相关机构:上海交通大学清华大学学研究院更多>>
发文基金:国家重点基础研究发展计划国家科技重大专项国家自然科学基金更多>>
相关领域:金属学及工艺一般工业技术机械工程更多>>

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19 条 记 录,以下是 1-10
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热锻温度场接触换热系数测试方法被引量:1
2015年
基于能量守恒定律,提出一种高温、塑性变形条件下固体接触换热系数的测试方法。以此为基础,开发试制了一套不同接触条件下的固体接触换热系数的测试系统。设计了合理的实验方案,并利用该测试系统测试了H13钢与SA508-3钢在不同初始界面温差、接触载荷下的接触换热系数。研究实测结果发现,在高温下(900℃以上),接触换热系数随着接触载荷增大而增大,且呈现较好的幂律关系;初始界面温度对接触换热系数影响较小;初始界面温差对幂指数的影响较小。实测温度数据与数值模拟数据相吻合,表明该测试系统具有较好的精度与可靠性,具有工业实用价值。
张举崔振山
关键词:热锻瞬态传热
Constitutive modeling of hot deformation behavior of X20Cr13 martensitic stainless steel with strain effect被引量:5
2014年
Hot deformation behavior ofX20Cr13 martensitic stainless steel was investigated by conducting hot compression tests on Gleeble-1500D thermo-mechanical simulator at the temperature ranging from 1173 to 1423 K and the strain rate ranging from 0.001 to 10 s^-1. The material constants of a and n, activation energy Q and A were calculated as a function of strain by a fifth-order polynomial fit. Constitutive models incorporating deformation temperature, strain rate and strain were developed to model the hot deformation behavior of X20Cr13 martensitic stainless steel based on the Arrhenius equation. The predictable efficiency of the developed constitutive models of X20Cr13 martensitic stainless steel was analyzed by correlation coefficient and average absolute relative error which are 0.996 and 3.22%, respectively.
任发才陈军陈飞
3D processing map for hot working of extruded AZ80 magnesium alloy被引量:5
2017年
The hot deformation behavior of extruded AZ80 magnesium alloy was investigated using compression tests in the temperature range of 250–400 °C and strain rate range of 0.001–1.000 s–1. The 3D power dissipation map was developed to evaluate the hot deformation mechanisms and determine the optimal processing parameters. Two domains of dynamic recrystallization were identified from the 3D power dissipation map, with one occurring in the temperature and strain rate range of 250–320 °C and 0.001–0.010 s–1and the other one occurring in the temperature and strain rate range of 380–400 °C and 0.001–0.003 s–1. In order to delineate the regions of flow instability, Prasad’s instability criterion, Murty’s instability criterion and Gegel’s stability criteria were employed to develop the 3D instability maps. Through microstructural examination, it is found that Prasad’s and Murty’s instability criteria are more effective than Gegel’s stability criteria in predicting the flow instability regions for extruded AZ80 alloy. Further, the 3D processing maps were integrated into finite element simulation and the predictions of the simulation are in good agreement with the experimental results.
Ju-Qiang LiJuan LiuZhen-Shan Cui
摩擦行为在锻造过程中的研究现状与进展被引量:9
2014年
锻造过程中的摩擦行为是一种多物理场的复杂耦合过程,与接触表面的硬度、润滑状态、接触应力和应变速率等特性有关,其对锻造精度控制、金属流动甚至组织演变起着至关重要的影响。锻造过程中摩擦行为极为复杂,难于对其准确测定和建模分析,致使目前该方面的研究相对较少。本文系统分析了影响锻造过程中摩擦状态的主要因素,概括总结目前锻造成形中常用的摩擦表示模型;从锻造过程中摩擦学研究、摩擦行为对锻造质量的机理研究以及摩擦数值模拟三方面对当前摩擦行为在锻造过程中的研究现状进行综述;最后对锻造过程中摩擦行为研究提出展望。
李卫旗马庆贤
关键词:锻造精度控制金属流动
316LN钢热成形过程损伤断裂模型与数值模拟被引量:1
2014年
以核电用钢316LN为对象,研究其热成形过程中的开裂规律,以及变形开裂与温度、应变速率及应力三轴度等因素的关系;建立了高温状态下基于Bonora模型的损伤演化方程。进行了4种形状试样的镦粗实验,每种试样分别在20个不同压下率下进行镦粗,以获得开裂时的临界压下率。基于所建立的损伤演化方程,在与实验相同条件下应用MARC软件对变形中的开裂现象进行数值模拟,得到的开裂时压下率与实验测得的临界压下率基本一致,说明所建立的损伤演化方程能有效预测该材料的热成形开裂问题。
杨超众崔振山隋大山何建丽
关键词:热成形韧性断裂
避免大锻件内部拉应力的工艺参数研究
2014年
避免并消除拔长过程大锻件内部产生拉应力是制定锻造工艺应考虑的重要因素。应用有限元软件DEFORM-3D对大锻件的拔长过程进行了系统的数值模拟,通过分析不同工艺参数下,大锻件心部拉应力的变化,确定了对锻件心部应力状态影响较大的工艺参数。将砧宽比W/H和料宽比B/H作为工艺变量,用函数方程组描述锻件心部应力状态的变化趋势,为确保锻件心部在拔长变形过程中始终保持三向压应力状态提供了理论依据。
薛飞崔振山隋大山
关键词:大锻件锻造工艺拔长数值模拟
Static recrystallization behavior of 25CrMo4 mirror plate steel during two-pass hot deformation被引量:5
2017年
The static recrystallization behavior of 25CrMo4 mirror plate steel has been determined by hot compression testing on a Gleeble 1500 thermal mechanical simulation tester. Compression tests were performed using double hit schedules at temperatures of 950-- 1 150 ~C, strain rates of 0.01--0.5 s-1 , and recrystallization time of 1--100 s. Results show that the kinetics of static recrystallization and the microstructural evolution were greatly influenced by the deformation parameters (deformation temperature, strain rate and pre strain) and the initial austenite grain size. Based on the experimental results, the kinetics model of static recrystallization has been generated and the comparison between the experimental results and the predicted results has been carried out. It is shown that the predicted results were in good agreement with the experimental results.
Peng ZhouQing-xian Ma
SA508-3钢铸态粗晶组织热压缩变形行为与晶粒演化规律被引量:6
2015年
为获得SA508-3钢铸态粗晶组织热变形过程中的晶粒细化和均匀化规律,通过Gleeble单道次高温热压缩实验(950℃~1250℃,0.001s-1~1s-1,真应变ε=0.8),发现铸态粗晶在低温硬化-回复阶段时的应力水平较锻态细晶的略高,通过金相分析发现,该现象是由铸态粗晶组织含有大量形变孪晶及其较差的变形协调性所致。同时分析了不同变形条件(温度和应变速率)对再结晶晶粒尺寸和混晶程度的影响规律,得到了动态再结晶完成后,变形温度为1 050℃~1 200℃、应变速率为0.01s-1~1s-1的变形参数对SA508-3钢铸态粗晶组织具有较好的细化晶粒作用,最高晶粒度可达6级~7级;1050℃~1200℃、0.001s-1~0.1s-1的变形参数可有效地降低SA508-3钢铸态粗晶组织的混晶程度,动态再结晶完成后组织比较均匀。
高亮陈飞隋大山冯国卫
关键词:混晶
SA508-3钢保温过程奥氏体晶粒长大规律研究被引量:3
2013年
锻造时需要确定始锻温度及控制锻造时的晶粒度。利用箱式电阻炉进行一系列保温实验,研究了核电压力容器材料SA508-3奥氏体不锈钢在不同保温温度和保温时间下的奥氏体晶粒长大规律。结果表明:当保温时间一定时,奥氏体晶粒随保温温度的升高呈指数关系长大。当保温温度超过1200℃时,奥氏体晶粒尺寸急剧增大,晶粒明显粗化。根据实验结果建立了奥氏体晶粒长大规律的数学模型,为确定SA508-3钢始锻温度提供了微观组织判断依据。
王伟隋大山张佩佩崔振山
Static Recrystallization Behavior of SA508-III Steel during Hot Deformation被引量:2
2016年
The static recrystallization behavior of SA508-III steel was investigated by isothermal double-hit hot compression tests at the deformation temperature of 950-1 250 ℃,the strain rate of 0. 01-1 s^(-1),and the inter-pass time of 1-300 s.The effects of deformation parameters,including forming temperature,strain rate,degree of deformation( pre-strain) and initial austenite grain size,on the softening kinetics were analyzed. Experimental results show that static recrystallization kinetics is strongly dependent on deformation temperature and degree of deformation,while less affected by the strain rate and initial grain size. The kinetics and microstructural evolution equations of static recrystallization for SA508-III steel were developed to predict the softening behavior and the statically recrystallized grain size,respectively. Based on the comparison between the experimental and predicted results,it is found that the established equations can give a reasonable estimate of the static softening behavior for SA508-III steel.
Ding-qian DONGFei CHENZhen-shan CUI
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