A new approach which adopted the idea of coupling bionics to improve erosion resistance was presented, by taking the desert scorpion as the research object. The anti-erosion characteristic rules and mechanism of desert scorpion's surface under the dynamics effect of gas/solid mixed media were researched, especially the comprehensive influence mechanism of surface morphology, microstructure, creature flexibility and many other factors was studied. Simulation by CFD software was applied to predict the relative erosion severity. Samples with the coupled bionic configurations and flexibility were produced. Experiment optimum design theory was employed to design experiment scheme. Silica sand of particle size of 105-830 m was used as the erodent. The erosion tests were carried out to validate the simulation results obtained. It is shown that the predicted results are in agreement with those obtained from the experiment. And contrast tests were carried out at the best and worst test points of erosion resistance for four samples. Contrast tests show that the erosion resistance trend occurs in such order with the best erosion resistance as coupling sample, groove, smooth and flexibility, and smooth, and the increasing rate of erosion resistances in sequence of 12.08%, 8.87%, 6.03% in the best test point. But in the poorest point, the increasing rate of erosion resistance is in sequence of 15.64%, 9.53%, 6.59%. The morphologies of eroded surface were examined by the scanning electron microscope, and the possible wear mechanism was discussed.
In this paper, a bionic method was presented to improve the erosion resistance of blade of the centrifugal fan. A numerical investigation of the solid particle erosion on the standard and bionic configuration blade of 4-72N10C centrifugal fan was presented. The numerical study employs computational fluid dynamics (CFD) software, based on a finite volume method, in which the discrete phase model was used to modele the solid particles flow, and the Eulerian conservation equation was adopt to simulate the continuous phase. Moreover, user-defined function was used to define wear equation. The various diameters of the particles were taken into account. The positions of collision of standard and bionic fan blades were discussed, and two kinds of centrifugal fan blade wear were compared. The results show that the particles from the incident source with different positions have different processes of turning and movement when enter into the impeller. The trajectories of flow in the fan channel are significantly different for the particles with different diameters. Bionic fan blade have lower erosion rate than the standard fan blade when the particle size is 20 μm. The anti-erosion mechanism of the bionic fan blade was discussed.
