Ni-based alloy was transient liquid phase bonded using a BNi-2 interlayer. The effect of bonding parameters on the microstructures and mechanical properties of the joints was investigated. With the increase of bonding temperature or time, the number of Ni-rich and Cr-rich borides and the grain size of precipitation zone decrease. Higher bonding temperature or longer bonding time is beneficial to the diffusion of melting point depressant elements （B and Si） from the PZ to the base metal and atomic interdiffusion between the base metal and the joint. The chemical composition and microstructure of the joints bonded at 1170 ℃ for 24 h are comparable to the base metal. The shear test results show that both the room and elevated temperature shear-strengths of the joints increase with increasing bonding time. However, the effect of bonding time on elevated temperature tensile-shear strength is greater than on room temperature tensile-shear strength.
Reactive brazing of TiAl-based intermetallics and Ni-based alloy with Ti foil as interlayer was investigated. The interfacial microstructure and shear strength of the joints were studied. According to the experimental observations, the molten interlayer reacts vigorously with base metals, forming several continuous reaction layers. The typical interfacial microstructure of the joint can be expressed as GH99/（Ni,Cr）ss（γ）/TiNi（β2）＋TiNi2Al（τ4）＋Ti2Ni（δ）/δ＋Ti3Al（α2）＋Al3NiTi2（τ3）/α2＋τ3/TiAl. The maximum shear strength is 258 MPa for the specimen brazed at 1000°C for 10 min. Higher brazing temperature or longer brazing time causes coarsening of the phases in the brazing seam and formation of brittle intermetallic layer, which greatly depresses the shear strength of the joints.
Carbon nanotubes (CNTs) reinforced Sn-58Bi composites were successfully fabricated through ball-milling method and low temperature melting process.The influence of multi-walled carbon nanotubes (MWCNTs) on the mechanical strength and ductility of Sn-58Bi lead-free alloy was studied.The mechanical test results show that the bending strength of Sn-58Bi-0.03CNTs (mass fraction,%) composite is increased by 10.5% than that of the Sn-58Bi alloy,which can be attributed to the reduction of Sn-rich segregation and the grain refinement.The toughness of Sn-58Bi-0.03CNTs composite is increased by 48.9% than that of the matrix materials.It is indicated that the influence of CNTs on the strength of Sn-58Bi-xCNTs composite is insignificant.In addition,the fracture mechanism of CNTs reinforced Sn Bi composite was analyzed.The corresponding fracture surface comparison between the Sn-58Bi-0.03CNTs composite and the monolithic Sn-58Bi alloy was made to identify the influence of CNTs on the fracture behavior and the reinforcing effect of CNTs.
Al2O3 and Ti-6Al-4V alloy were brazed with Ag-Cu-Ti ＋B fillers in different brazing conditions. Effects of brazing temperature, holding time and additive Ti content on joints microstructure and shear strength were investigated by scanning electron microscopy, energy dispersive spectrometry, X-ray diffraction, transmission electron microscopy and shear testing. Results indicate that TiCu and Ti（Cu,Al） decrease, but Ti2Cu and -Ti2（Cu,Al） increase in brazing seam with increasing brazing temperature, holding time and additive Ti content. Area consisting of Ti3（Cu,Al）30 and TiO near Al2O3 becomes gradually discontinuous from continuity when brazing temperature rises or holding time extends. As Ti additive content increases, TiO is absent near Al2O3, area consisting of only Ti3（Cu,Al）30 thickens. TiB whiskers are in situ synthesized by Ti and B atoms during brazing process. The brazing temperature, holding time and additive Ti content on joints microstructure influence the joints shear strength directly. The shear strength of joints, obtained at 850 ℃ holding for 10 min, reaches the maximum of 78 MPa. According to the experimental results, phase diagram and thermodynamics calculation, the interface evolution mechanism of the Al2O3/Ti-6Al-4V alloy joint was analyzed.
