Recoverable TiO2 photocatalysis material supported by silicon powder was prepared with sol-gel method, afterwards the silica gol and sodium silicate were used as molding binder respectively to investigate their effects (including binder type and binder addition quantity) on the crystal structure and catalysis properties of photocatalyst. In this work, the catalysis activity was defined as the degradation rate of methyl orange solution upon ultraviolet lamp irradiation, and the specific areas were determined with nitrogen desorption method. TiO2 crystal form was measured with X-ray powder diffraction and their micro-morphology was observed with SEM. Experimental results indicate that these two binders do not affect the crystal form transformation of TiO2, but silica gol can increase the specific surface area of TiO2 photocatalyst obviously and the addition of sodium silicate can decrease it. In all, silica gol is a better candidate than sodium silicate for higher catalysis property. In conclusion, 6% silica gol is the optimal addition concentration. Under this condition, the ratio of anatase to rutile TiO2 is 64:36, the specific area is 29.67 m^2/g, and as expected, the degradation rate of methyl orange could be as high as 90% after irradiation for 5 days.
Aluminum titanate was in-situ synthesized by using industrial waste-residue in the aluminum factory and TiO2 as the main raw materials and the influence of different reaction temperatures on the purity and microstructures of synthesized products were mainly discussed. The obtained Al2TiO5 was characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and relevant analytical software. The results show that elevating the sintering temperature can increase the content of aluminum titanate; and at 1420 ℃, it reaches the highest in the synthesized ceramic. When the sintering temperature continues to increase, the produced aluminum titanate will decompose resulting in the drop of its content. Therefore, the optimum sintering temperature of in-situ synthesis of aluminum titanate is determined as 1420 ℃, at which the grains of aluminum titanate grow completely, the purity of aluminum titanate is 89.3wt%., the highest density is 2.75 g/cm^3, and the porosity is 9%.
We aim in this research at synthesizing high-purity aluminium titanate with sludge from the aluminium profile factory by shock cooling method, and mainly discuss the effect of calcining reaction temperature and holding time on crystalline, microstructure and content of aluminum titanate materials to determine the preferred calcining temperature and holding time. XRD and SEM methods were utilized to characterize the crystalline and microstructure of each specimen, Rietveld Quantification software was used for the determination of different crystalline contents of specimens, and Philips plus software was applied to determine the cell parameters of aluminium titanate in different specimens. According to the experimental results, preferred calcining temperature is determined as 1400℃ and preferred holding time is 2 h, at which the grains of aluminum titanate grow completely and the purity of aluminum titanate is 97.2wt%.
A small amount of mineralizer MgO was added into Al2TiO5 synthesized from the sludge of aluminum factory to form Al(2-x)Mg(x+y)Ti(1-y)O(5-0.5x-y) solid solution and inhibit the decomposition of Al2TiO5 solid solution. It increased the content of Al2TiO5 solid solution and improved the thermal stability of materials. In this work,XRD and SEM methods were adopted to characterize the crystalline structure and microstructure of each kind of sample. Rietveld Quantification method was used to determine the content of crystalline phases in each sample. Results show as follows: the optimal addition concentration of MgO was 2.0%,and the corresponding content of Al2TiO5 solid solution which displayed irregular bulk shape was 100%; the addition of mineralizer MgO could enhance the flexural strength and thermal stability of Al2TiO5 solid solution materials. The optimal addition concentration of MgO determined by performance analysis was 2.0%,and its corresponding retention rate of thermal-shock flexural strength was 86.4%. Structure analysis and performance analysis resulted in good accordance.