La0.9Sr0.1Ga0.8Mg0.2O3–? (LSGM) electrolyte materials were synthesized by the solid state reaction method. The conductivity of LSGM materials was detected by four probe method, and it was 0.08 S/cm at 850 oC. Dense and uniform films of LSGM materials were deposited by the magnetic sputtering on substrates of Si and La0.7Sr0.3Cr0.5Mn0.5O3–? (LSCM). The experimental results showed that the deposition rates dropped and the average grain sizes of the films enlarged with increase in the substrate temperatures. In the sputtering process, the LSGM film was deposited with preferred growth direction. After annealing, the preferred growth direction disappeared and the film surface became smoother and denser. Through observing the deposition process, deposition mechanism was proposed, which was consistent with a model of island growth.
The La0.8Sr0.04Ca0.16Co0.6Fe0.4O3-δ (LSCCoF) and La0.9Sr0.1Ga0.8Mg0.2O3 (LSGM) powders were synthesized by glycine-nitrate combustion process and conventional solid-state reaction method, respectively. The LSCCoF-LSGM composite cathode material was successfully elaborated and deposited on dense pellets of the LSGM electrolyte by means of slurry spin-coating process. The cathode films with the best surface morphology and microstructure were obtained when the operating parameters fixed as follows: the content of ethyl cellulose which acted as pore former and binder is 10 wt.%, the content of terpineol which acted as modifier is 5 wt.%, the speed of rotation rate is 3200 r/min and the best post-deposition sintering temperature is 1000°C.