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国家自然科学基金(50875231)

作品数:12 被引量:82H指数:6
相关作者:彭艳刘宏民孙建亮刘斌史荣更多>>
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发文基金:国家自然科学基金河北省自然科学基金国家高技术研究发展计划更多>>
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12 条 记 录,以下是 1-10
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基于板形板厚控制的轧机系统动态建模及仿真研究进展被引量:13
2010年
板形板厚精度是板带材的重要质量指标,轧机系统是复杂的非线性系统,其动力学特性严重影响板带材质量。本文介绍了轧机系统动态建模及仿真研究的发展现状及存在的问题,首先介绍了轧机动态特性研究的进展,这方面主要是对厚度控制系统的仿真研究,然后重点介绍了基于板形板厚控制的轧机系统动态建模及仿真研究的目的、意义及研究现状,提出了将轧辊看做弹性连续体,利用连续体动力学理论研究轧辊的动态特性的方法,并以此为基础,建立了基于板形控制的轧机系统动态模型,对其理论进行了介绍。最后,对基于板形板厚控制的轧机系统动态建模及仿真进行了展望。
彭艳孙建亮刘宏民
关键词:动态建模板形
DC轧机板厚板形控制策略被引量:5
2011年
用条元变分法和斯通公式分析轧件三维塑性变形,用影响函数法分析辊系弹性变形,对DC轧机轧制过程进行仿真研究。分析其板厚板形控制特性,进而给出相应的控制策略。研究结果表明:改进的模型具有较高的可靠性和精度;工作辊偏移对板形有一定影响,工作辊交叉比工作辊弯辊的板形板凸度控制能力更强;交叉和弯辊对辊间压力分布的影响都很大,交叉角过大使辊身中部辊间压力出现峰值,而弯辊力过大使辊身边部辊间压力出现峰值;在厚控过程中,压下方式为粗调,工作辊偏移为微调;应合理设定偏移量、交叉角和弯辊力,工作辊弯辊为在线动态板形控制手段;在板形设定和动态控制完整过程中,要保证交叉角和弯辊力在合理使用范围内的辊间压力分布均匀,以便降低辊间压力峰值和辊间压力分布不均匀系数。
陆小武彭艳刘宏民
关键词:辊系变形板厚控制板形控制控制特性控制策略
基于测厚仪监控的厚控系统动态建模及其鲁棒H_∞控制器设计被引量:10
2009年
为得到高精度的轧机机电液系统整体动态模型,将先进的控制理论应用于传统的轧制领域和提高板带产品质量精度,建立四辊轧机厚度控制系统动态模型,包括轧制过程模型、机架-辊系动态模型和液压伺服系统模型,将三个模型耦合并线性化,得到四辊轧机厚控系统多输入多输出(Multiple input multiple output,MIMO)线性化传递函数模型。考虑最终板厚质量指标,简化MIMO系统,得到基于测厚仪监控的板厚控制系统模型。利用H∞混合灵敏度鲁棒控制理论,采用遗传算法优化选取加权函数,设计H∞鲁棒控制器。仿真研究结果及与常规比例积分微分(Proportional integral derivative,PID)控制效果的比较表明,所设计的控制器对于厚度控制系统的外界扰动和参数不确定性具有较好的抑制性能,提高了测厚仪监控厚度控制系统的动态性能和稳定性。
孙建亮彭艳刘宏民丁开荣
关键词:动态建模遗传算法H∞混合灵敏度
Vibration of Moving Strip With Distributed Stress in Rolling Process被引量:9
2010年
Taking the moving strip between two stands of some tandem rolling mill in rolling process as a subject for investigation, according to the Poisson-Kirchhoff sheet theory, the vibration model of the moving strip in rolling process was established. Model of distributed stress was built based on rolling theory. And then, vibration model of moving strip with distributed stress was established. The partial differential equation was discretized by Galerkin truncation. The natural frequency and stability of the moving strip were investigated and simulation in time domain was made by numerical method. Taking the moving strip between the second stand and third stand of some tandem mill as a subject for investigation, distributions of stress, natural frequencies and stability of moving strip were de- termined under six different rolling conditions which are "uniform distribution of stress", "flat roll flat", "flat roll convex", "flat roll concave", "convex roll flat" and "concave roll flat". At last, three-dimensional dynamic simulation was made and the moving law of the strip was determined. This model can be used to study the stability of moving strip, depress the shape wave of strip and develop new rolling technology from the aspect of dynamics.
SUN Jian-liangPENG YanLIU Hong-minJIANG Guang-biao
DSR平整机板形控制能力分析
2011年
由于板带材是钢铁行业的主干产品,板形控制是板带轧机的关键技术,平整是提高板形精度的重要手段,平整机的板形控制能力直接影响到成品板带材的板形质量。利用建立的理论模型对DSR平整机各板形控制机构的板形调控功效进行了研究。计算了不同宽度下弯辊力及各压块力的板形调控功效曲线,为DSR技术的在线控制和设定提供了理论依据。
刘志亮高艾华李文强伊洋洋王英杰
关键词:DSR平整机板形控制
基于实验研究的轧机垂扭耦合振动分析被引量:7
2012年
以承钢1780热连轧机组的R1为研究对象,依据多自由度系统振动理论,提出了一种垂扭耦合动力学模型的建模方法,建立了R1的垂扭耦合振动微分方程;并结合现场实测数据,确定了系统的耦合系数;分别计算了该轧机垂振、扭振、垂扭耦合振动的固有频率,并进行了比较。分析了考虑耦合振动系统时,轧机固有频率的变化情况,给出了R1垂扭耦合振动的前15阶固有频率。通过对咬钢激励情况下垂扭耦合系统的动态响应分析,分别计算了上下辊系扭振与垂振的最大振幅。通过对振动幅值的比较,论证了扭振与垂振之间的影响程度,并通过现场实测对理论分析结果进行了验证。
史荣赵静彭艳刘斌王松军李伟
低合金钢变形抗力的实验研究及其系统的开发被引量:1
2009年
利用Gleeble-3500热模拟实验机,对低合金钢Q345B进行了塑性变形抗力的研究。分别对变形温度、变形程度和变形速率对变形抗力的影响进行了分析,采用多元非线性回归方法,建立了动态回复型和动态再结晶型变形抗力的数学模型。通过模型的预测值与实测值进行对比,证明模型有较高的吻合度。以Visual C++和Open-GL为平台,对其进行了系统软件开发,提高了数据分析的效率。
马博彭艳刘云飞贾斌
关键词:低合金钢变形抗力数学模型系统软件
Forced transverse vibration of rolls for four-high rolling mill
2009年
In order to investigate the forced transverse vibration of rolls under distributed draught pressure and moment of bending roll force, the forced transverse vibration model of rolls for four-high rolling mill was established. The work roll and backup roll were considered as elastic continuous bodies that were joined by a Winkler elastic layer. According to Euler-Bemoulli beam theory, the forced transverse vibration of rolls was analyzed based on modal superposition method. The forced vibration equations were established when the draught pressure and moment of bending roll force were imposed on the rolls respectively. Numerical modeling was made on 2 030 mm cold tandem rolling mill of Baoshan Iron and Steel Company. Simulation results show that when the work roll is only subjected to different forms of draught pressures, the vibration curves of work roll and backup roll are quadratic curves with amplitudes of 0.3 mm and 45 μm, respectively. When only the moments of bending roll force are imposed on the work roll and backup roll, the vibration curves of work roll and backup roll are quadratic curves, and the amplitudes are 5.0 and 1.6 μm, respectively. The influence of moment of bending roll force on the vibration of work roll is related with the bending roll force.
孙建亮彭艳刘宏民江光彪
关键词:ROLLS
Vertical Vibration of Moving Strip in Rolling Process Based on Beam Theory被引量:23
2009年
The shape and thickness qualities of strip are influenced by the vibration of rolling mill. At present, the researches on the vibration of rolling mill are mainly the vertical vibration and torsional vibration of single stand mill, the study on the vibration of tandem rolling mill is rare. For the vibration of tandem rolling mill, the key problem is the vibration of the moving strip between stands. In this paper, considering the dynamic of moving strip and rolling theory, the vertical vibration of moving strip in the rolling process was proposed. Take the moving strip between the two mills of tandem rolling mill in the rolling process as subject investigated, according to the theory of moving beam, the vertical vibration model of moving strip in the rolling process was established. The partial differential equation was discretized by Galerkin truncation method. The natural frequency and stability of the moving strip were investigated and the numerical simulation in time domain was made. Simulation results show that, the natural frequency was strongly influenced by the rolling velocity and tension. With increasing of the rolling velocity, the first three natural frequencies decrease, the fourth natural frequency increases; with increasing of the unit tension, when the rolling velocity is high and low, respectively, the low order dimensionless natural frequency gradually decreases and increases, respectively. According to the stability of moving strip, the critical speed was determined, and the matching relationship of the tension and rolling velocity was also determined. This model can be used to study the stability of moving strip, improve the quality of strip and develop new rolling technology from the aspect of dynamics.
SUN JianliangPENG YanLIU HongminJIANG Guangbiao
关键词:STABILITY
四辊轧机辊系的横向自由振动被引量:6
2009年
为研究轧机辊系沿辊身长度方向的振动特性及其对板带材板形质量的影响,以四辊轧机为研究对象,将工作辊和支撑辊看作弹性连续体,辊间接触认为是Winkler弹性基础,建立轧机辊系的横向振动模型。根据欧拉-伯努力梁理论,采用模态叠加法对轧机辊系自由振动耦合方程进行求解,得到四辊轧机辊系横向振动的自然频率、主振型和振动方程。对宝钢2030冷轧机组进行数值模拟,分析其辊系横向振动特性。研究结果表明:四辊轧机辊系横向振动包括2个无限序列的自然频率ω1n和ω2n;辊系横向自由振动由2种振动模式组成,即低频的同步振动和高频的异步振动;辊系横向振动中模式n=1起主要作用,低阶时工作辊的振动比支承辊的振动剧烈;高阶时支承辊振幅大于工作辊振幅,奇数阶振幅大于偶数阶振幅;轧辊横向振动对带材板形质量有重要影响。
孙建亮彭艳刘宏民江光彪
关键词:四辊轧机
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