The manifold physical signals including micro resistance,infrared thermal signal and acoustic emission signal in the tensile test for double-material friction welding normative samples were monitored and collected dynamically by TH2512 micro resistance measuring apparatus,flir infrared thermal camera and acoustic emission equipment which possesses 18 bit PCI-2 data acquisition board.Applied acoustic emission and thermal infrared NDT(non-destructive testing) means were used to verify the feasibility of using resistance method and to monitor dynamic damage of the samples.The research of the dynamic monitoring system was carried out with multi-information fusion including resistance,infrared and acoustic emission.The results show that the resistance signal,infrared signal and acoustic emission signal collected synchronously in the injury process of samples have a good mapping.Electrical,thermal and acoustic signals can more accurately capture initiation and development of micro-defects in the sample.Using dynamic micro-resistance method to monitor damage is possible.The method of multi-information fusion monitoring damage possesses higher reliability,which makes the establishing of health condition diagnosing and early warning platform with multiple physical information monitoring possible.
Based on the foreign remanufacturing mode,which relies mainly on Part-Replacing Repair Method and Size-Changing Repair Method,China has explored and practiced the new remanufacturing mode,which relies mainly on Surface Repair and Performance Improving Method.The aim of remanufacturing forming is to renew rapidly the original size of the waste components rapidly,and then improve their service performance.The advanced surface engineering technology,especially the high density heat source surface forming technology,is the important technique to carry out rapid forming.Based on the arc heat source,plasma heat source and laser heat source,three kinds of high density heat source remanufacturing forming technologies,such as high speed arc spraying forming technology,micro-arc plasma forming technology,and laser cladding forming technology,have been developed.The benefits of remanufacturing forming based on advanced surface engineering technologies are great.
The service condition determines the Roiling Contact Fatigue（RCF） failure mechanism and lifetime under ascertain material structure integrity parameter of thermal spray coating. The available literature on the RCF testing of thermal spray coatings under various condition services is considerable; it is generally difficult to synthesize all of the result to obtain a comprehensive understanding of the parameters which has a great effect on a thermal spray coating＇s resistance of RCF. The effects of service conditions（lubrication states, contact stresses, revolve speed, and slip ratio） on the changing of thermal spray coatings＇ contact fatigue lifetime is introduced systematically. The effects of different service condition on RCF failure mechanism of thermal spray coating from the change of material structure integrity are also summarized. Moreover, In order to enhance the RCF performance, the parameter optimal design formula of service condition and material structure integrity is proposed based on the effect of service condition on thermal spray coatings＇ contact fatigue lifetime and RCF failure mechanism. The shortage of available literature and the forecast focus in future researches are discussed based on available research. The explicit result of RCF lifetime law and parameter optimal design formula in term of lubrication states, contact stresses, revolve speed, and slip ratio, is significant to improve the RCF performance on the engineering application.
CUI HuaweiCUI XiufangWANG HaidouXING ZhiguoJIN Guo
The accumulated damage process of rolling contact fatigue （RCF） of plasma-sprayed coatings was investigated. The influences of surface roughness, loading condition, and stress cycle frequency on the accumulated damage status of the coatings were discussed. A ball-on- disc machine was employed to conduct RCF experiments. Acoustic emission （AE） technique was introduced to monitor thc RCF process of the coatings. AE signal characteristics were investigated to reveal the accumulated damage process. Result showed that the polished coating would resist the asperity contact and remit accumulated damage. The RCF lifetime would then extend. Heavy load would aggravate the accumulated damage status and induce surface fracture. Wear became the main failure mode that reduced the RCF lifetime. Frequent stress cycle would aggravate the accumulated damage status and induce interface fracture. Fatigue then became the main failure mode that also reduced the RCF lifetime.
This work discusses the interactive effects between every two of argon flow rate, voltage, and spray distance on in-flight particles by plasma spray and constructs models that can be used in predicting and analyzing average velocity and temperature. Results of the response surface methodology show that the interactive effects between voltage and spray distance on particle in- flight properties are significant. For a given argon flow rate, particle velocity and temperature response surface are obviously bending, and a saddle point exists. With an increase in spray distance, the interactive effects between voltage and argon flow rate on particle in-flight properties appear gradually and then weaken. With an increase in voltage, the interactive effects between spray distance and argon flow rate on particle in-flight properties change from appearing to strengthening and then to weakening.
In order to investigate the effect of space environmental factors on spacecraft materials, a ground-based simulation facility for space atomic oxygen（AO） irradiation was developed in our laboratory. Some Kapton film samples were subjected to AO beam generated by this facility. The Kapton films before and after AO exposure were analyzed comparatively using optical microscopy, scanning electronic microscopy, atomic force microscopy, high-precision microbalance, and X-ray photoelectron spectroscopy. The experimental results indicate that the transmittance of Kapton film will be reduced by AO irradiation notably, and its color deepens from pale yellow to brown. Surface roughness of the AO-treated sample is already increased obviously after AO irradiation for 5 hours, and exhibits a flannel-like appearance after 15 hours’ exposure in AO beam. The imide rings and benzene rings in kapton molecule are partially decomposed, and some new bonds form during AO irradiation. The mass loss of kapton film increases linearly with the increase of AO fluence, which is resulted from the formation of volatile products, such as CO, CO2 and NOx. The breakage in structure and degradation in properties of AO-treated Kapton film can be attributed to the integrated effect ofimpaction and oxidization of AO beam. The test results agree well with the space flight experimental data.
王海斗MA GuozhengXU BinshiXING ZhiguoLI GuoluZHANG Sen
After development for decades, abroad remanufacturing has formed a complete industrial system. At present, the research emphases are on marking logistics management and market cultivation theory of remanufacturing products, and so on. The Chinese remanufacturing starts fairly late. After 10 years of development, it formed a remanufacturing mode with Chinese characteristics that is sustained by high-tech industries, using the surface engineering technology to restore the size and improve properties, and combining manufacturing, study and research together. The remanufacturing mode is not only circular but also economic. With the development of science and technology, future remanufacturing technology will break the previous limits, explore and understand the limits of micro machining. It will carry out the waste product remanufacturing in the micro-nano scale, and extend the remanufacturing industry to a more broad space.
