In order to develop further the application of high temperature heat pipe in hypersonic vehicles thermal protection, the principles and characteristics of high temperature heat pipe used in hypersonic vehicles thermal protection were introduced. The methods of numerical simulation, theory analysis and experiment research were utilized to analyze the frozen start-up and steady state characteristic of the heat pipe as well as the machining improvement for fabricating irregularly shaped heat pipe which is suitable for leading edge of hypersonic vehicles. The results indicate that the frozen start-up time of heat pipe is long (10 min) and there exists large temperature difference along the heat pipe (47 ℃/cm), but the heat pipe can reduce the temperature in stagnation area of hypersonic vehicles from 1 926 to 982 ℃ and work normally during 1 000-1 200℃. How to improve the maximum heat transfer capability and reduce the time needed for start-up from frozen state of the heat pipe by optimizing thermostructure such as designing of a novel wick with high performance is the key point in hypersonic vehicles thermal protection of heat pipe.
Based on the finite volume method and the enthalpy-porous model the solid-liquid phase change of sodium in the combined wick is numerically studied.The one-temperature model is used since the thermal conductivity of sodium is close to that of the combined wick materials.The non-Darcy law and natural convection in the melting process are taken into account.The results show that a thin metal fiber felt in the combined wick can result in a faster melting rate of the sodium and a shorter time for the molten sodium to reach the maximum velocity which can shorten the time for the high-temperature heat pipe startup.A thick metal fiber felt in the combined wick can result in a uniform temperature distribution in the vertical heating wall and a small wall temperature difference which can reduce the possibility of an overheat spot.
A mathematical model was developed to predict the maximum heat transfer capacity of high temperature heat pipe with triangular grooved wick. The effects of the inclination angle and geometry structure were considered in the proposed model.Maximum heat transfer capacity was also investigated experimentally. The model was validated by comparing with the experimental results. The maximum heat transfer capacity increases with the vapor core radius increasing. Compared with the inclination angle of0°, the maximum heat transfer capacity increases at the larger inclination angle, and the change with temperature is larger. The performance of heat pipe with triangular grooved wick is greatly influenced by gravity, so it is not recommended to be applied to the dish solar heat pipe receiver.