The bonding of steel plate with QTi3.5-3.5 graphite slurry was studied by using pressing bonding technique. The influence of pressing time on the interracial mechanical property of bonding plate was researched. The results show that： under the conditions of 620℃ preheating temperature of steel plate, 530℃ preheating temperature of dies, 46% solid fraction of QTi3.5-3.5 graphite slurry and 50 MPa pressure, there exists a nonlinear relationship between pressing time and interracial shear strength. The interracial shear strength of bonding plate increases with increasing pressing time and reaches a largest value about 127 MPa when pressing time is longer than 120 s. At the interface with the best mechanical property, there exists a continuous Fe-Cu inter-diffusion zone and a metallurgical bonding.
Peng ZHANGYunhui DUHanwu LIUJun ZHANGDaben ZENGJianzhong CUILimin BA
The ratio of Fe-Al compound at interace, which could determine the quarttity of Fe-Al compound at the interace of steel-mushy Al- 20 Sn bonding plate, was used to characterize the interfacial structure of steel-mushy Al-20 Sn bonding plate quantitatively. The effect of ratio of Fe-Al compound at interface on interacial shear strength was investigated perfectly. The results show that the relationship between ratio of Fe-Al compound at interace and interfacial shear strength is S = 3.3 ＋ 1.91 t - 0.0135t^2 （ where t is ratio of Fe-Al compound at in- terface and S is interfacial shear strength ）. When the ratio of Fe-Al compound at interface is 71%, the largest interfacial shear strength 70.9 MPa is got. This reasonable ratio of Fe-Al compound at interface is a quarttitative criterion of interfacial embrittlement. When the ratio of Fe-Al compound at interface is higher than 71% , interfacial embrittlement will occur.
The electromagnetic-mechanical stirring technology was used to prepare QTi3.5-15/graghite slurry. The distribution of graphite particies in QTi3.5-15/graghite slurry was studied using cold quenching method. The results show that solid fraction of QTi3.5-15/graphite slurry increases with the decreasing of stirring temperature. There is a linear relationship between solid fraction and stirring temperature. With the increasing of solid fraction, the distribution of graphite particies in slurry becomes uniform gradually. When the solid fraction is larger than 45%, the rising of graphite particies in slurry can be restricted, and QTi3.5-15/graghite slurry with uniform distribution of graphite particies can be prepared.
The bonding of solid steel plate to liquid al uminum was studied using rapid solidification. The relationship models of interf acial shear strength and thickness of interfacial layer of bonding plate vs bond ing parameters (such as preheat temperature of steel plate, temperature of alumi num liquid and bonding time) were respectively established by artificial neural networks perfectly.The bonding parameters for the largest interfacial shear stre ngth were optimized with genetic algorithm successfully. They are 226℃ for preh eating temperature of steel plate, 723℃ for temperature of aluminum liquid and 15.8s for bonding time, and the largest interfacial shear strength of bonding pl ate is 71.6 MPa . Under these conditions, the corresponding reasonable thickne ss of interfacial layer (10.8μm) is gotten using the relationship model establi shed by artificial neural networks.
The rolling treatment of steel-mushy QTi3.5-3.5 graphite composite was conducted under different relative reduction at room temperature. The effect of room-temperature rolling on interracial mechanical property of steel-mushy QTi3.5-3.5 graphite composite was studied and the relationship between interracial shear strength and relative reduction was established. The results show that, for steel-mushy QTi3.5-3.5 graphite composite, which consists of 1.2 mm-thick 08AI steel plate and 2.8 mm-thick QTi3.5-3.5 graphite layer, there is a nonlinear relationship between interracial shear strength and relative reduction in graphite layer. When relative reduction is smaller than 1.1%,interracial shear strength increases with increasing the relative reduction. When relative reduction is larger than 1.1%, interracial shear strength decreases with increasing the relative reduction. When relative reduction is 1.1%,the largest interracial shear strength of 145.2 MPa can be obtained.
Peng ZHANGYunhui DUHanwu LIUDaben ZENGJianzhong CUILimin BA
The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa for the pressure and 2 min for the pressing time, the relationship between the preheat temperature of steel plate and interfacial mechanical property of bonding plate was studied. The results show that when the preheat temperature of steel plate is lower titan 618 ℃ , the interfacial shear strength of bonding plate increases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is higher than 618 ℃ , the interfacial shear strength decreases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is 618 ℃ , the highest interfacial shear strength of bonding plate of 127.8 MPa can be got.
The pressing bonding of steel plate with QTi3.5-3.5graphite slurry was studied. The relationship among preheating temperature of steel plate, preheating temperature of dies, solid fraction of QTi3.5-3.5graphite slurry, and interfacial shear strength of bonding plate could be established with artificial neural networks perfectly. This model could be optimized with a genetic algorithm. The results show that the optimum bonding parameters are: 618℃ for preheating temperature of steel plate, 526℃ for preheating temperature of dies and 46.2% for solid fraction of QTi3.5-3.5graphite slurry, and the largest interfacial shear strength of bonding plate is 128.3 MPa.
