Heat pipe is always bent in the typical application of electronic heat dissipation at high heat flux,which greatly affects its heat transfer performance. The capillary limit of heat transport in the bent micro-grooved heat pipes was analyzed in the vapor pressure drop,the liquid pressure drop and the interaction of the vapor with wick fluid. The bent heat pipes were fabricated and tested from the bending angle,the bending position and the bending radius. The results show that temperature difference and thermal resistance increase while the heat transfer capacity of the heat pipe decreases,with the increase of the bending angles and the bending position closer to the vapor section. However,the effects of bending radius can be ignored. The result agrees well with the predicted equations.
Boiling structures on evaporation surface of red copper sheet with a diameter （D） of 10 mm and a wall thickness （h） of 1 mm were processed by the ploughing-extrusion （P-E） processing method, which is one part of the phase-change heat sink for high power （HP） light emitting diode （LED）. The experimental results show that two different structures of rectangular- and triangular-shaped micro-grooves are formed in P-E process. When P-E depth （ap）, interval of helical grooves （dp） and rotation speed （n） are 0.12 ram, 0.2 mm and 100 r/min, respectively, the boiling structures of triangular-shaped grooves with the fin height of 0.15 mm that has good evaporation performance are obtained. The shapes of the boiling structures are restricted by dp and ap, and dp is determined by n and amount of feed （f）. The ploughing speed has an important influence on the formation of groove structure in P-E process.
Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves（MCTSG） with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.
In order to support the functional design and simulation and the final fabrication processes for functional surfaces,it is necessary to obtain a multi-scale modelling approach representing both macro geometry and micro details of the surface in one unified model.Based on the fractal geometry theory,a synthesized model is proposed by mathematically combining Weierstrass-Mandelbrot fractal function in micro space and freeform CAGD model in macro space.Key issues of the synthesis,such as algorithms for fractal interpolation of freeform profiles,and visualization optimization for fractal details,are addressed.A prototype of the integration solution is developed based on the platform of AutoCAD's Object ARX,and a few multi-scale modelling examples are used as case studies.With the consistent mathematic model,multi-scale surface geometries can be represented precisely.Moreover,the visualization result of the functional surfaces shows that the visualization optimization strategies developed are efficient.
In order to improve the capillary force of grooved wick, a novel skew-grooved wick structure was proposed for micro heat pipes. Risen meniscus experiments were carried out to research the capillary force of the skew-grooved and rectangle-grooved wick and a comparison of capillarity between the two wick structures was explored. A theoretical capillary force model of skew-grooved wick structure was also developed to calculate its effective capillary radius by comparing with the rectangle-grooved wick. From the experimental results, the maximum capillary force of the skewed-grooved wick is 8.62% larger than that of the rectangle-grooved wick. From the theoretical analysis, because the skewed-grooved wick has a smaller effective capillary radius, its maximum capillary force is 8.64% larger than that of the rectangle-grooved wick. The results indicate that the skew-grooved wick provides larger capillary force than the rectangle-grooved wick.
To investigate the workpiece curvature influence on groove deformation,numerical studies with curvature varying from negative to positive were conducted on copper material.Groove deformations were analyzed,including groove geometry,effective stress distribution and plough force.The curled groove shape whose workpiece curvature was 0.133 mm-1 was validated by experiments.Moreover,a series of geometry models with various curvatures were introduced to analyze the change of groove deformation.The results show that positive curvatures influence groove deformation more intensively than negative or zero curvature.It is mainly due to the action of the tool forming face during plough process.
