To reduce the slag sticking onto the snorkel of the ladle during the ladle alloying treatment station (LATS) process, CaO- CaF2 (the mass ratio of CaO/CaF2 is 1:1) was employed as the modifier of the LATS refining ladle slag. The effect of CaO-CaF2 on the melting point, viscosity, and desulfurizing capability of the ladle slag was investigated. The melting point of the unmodified ladle slag is 1439℃. When adding 20wt% CaO-CaF2, the melting point is decreased to 1327℃. At 1500℃. the viscosity of the unmodified ladle slag is 6.5 Pa.s, which can be decreased lower than 2 Pa.s by adding more than 10wt% CaO-CaF2. The experimental results of desulfu- rization of the melts show that the desulfurizing power of the ladle slag can be enhanced by adding CaO-CaF2.
Hongming WangGuirong LiZhongming RenBo LiXuejun ZhangGuomin Shi
The flux agents in common mould fluxes were fluoride and sodium oxide, which would do great harm to environments. B2O3 was selected as flux. The physical properties of B2O3-containing mould fluxes were studied. The corresponding physical properties of 37. 91% CAO-43.09% SiO2-5% Al2O3-5% MgO-2% Li20-7% B2O3 mould fluxes were as follows: the melting point was 909℃, the flowing temperature was 1 160℃, the viscosity and surface tension at 1300 ℃ were 0. 4 Pa · s and 0.32 N/m respectively, which could meet the demands for certain kinds of steels for mould fluxes in continuous casting.
LI Gui-rong WANG Hong-ming DAI Qi-xun ZHAO Yu-tao LI Jing-sheng
In order to study distribution properties of different types of heavy particles in light media and to link macro-properties of a system with its micro-structures,radial distribution functions(RDF)of partly charged metallic particles in uni-and bi-polar systems at various shear rates were investigated by Brownian dynamics simulation.The results are good in agreement qualitatively or quantitatively compared with ones in non-polar systems and other works.The investigation indicates that dispersibility of the particles in the uni-polar system of high ionic concentrations is the largest.Therefore,it is the most unfavored to grow into clusters for precipitation.The dispersibility in the bi-polar systems is less than that in uni-polar systems,but larger than that in non-polar systems.Furthermore,all the RDFs at the same shear rates in three systems approach a limit,which implies that a threshold value exists.
To avoid slag sticking on the ladle immersion cover during the LATS refining and alloying process, the effect of Al2O3 on the melting point of the ladle slag was studied and the additives including CaF2, B2O3, Li2O, and CaO were used to decrease the melting point of the ladle slag. The melting point was measured using the hemisphere method. The results show that the addition of Al2O3 to the ladle slag increases the melting point. The fluxing action is not remarkable if only CaF2 or CaO is used as the additive. The fluxing action of the composite additive obtained by the mixing of CaO and CaF2 in the mass proportion of ωCaO:ωCaF2=2 : 1 is preferred. The fluxing action of B2O3 is also notable. When the B2O3 content in mass percent is in the range from 2% to 10%, the corresponding melting point is 1 380 ℃ to 1 290℃. The fluxing action of Li2O is the most remarkable. When the Li2O content is up to 5%, the melting point of the slag is lower than 1 300 ℃.
WANG Hong-mingLI Gui-rongDING Zhen-taoDAI Qi-xunLI Bo