Oily cold rolling mill(CRM)sludge contains lots of iron and alloying elements along with plenty of hazardous organic components,which makes it as an attractive secondary source and an environmental contaminant at the same time.The compound methods of"vacuum distillation+oxidizing roasting"and"vacuum distillation+hydrogen reduction"were employed for the recycle of oily cold rolling mill sludge.First,the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600 C for 3 h,which removed almost hazardous organic components,obtaining 89.2wt%ferrous resultant.Then,high purity ferric oxide powders(99.2wt%)and reduced iron powders(98.9wt%)were obtained when the distillation residues were oxidized and reduced,respectively.The distillation oil can be used for fuel or chemical feedstock,and the distillation gases can be collected and reused as a fuel.
Bo LiuShen-gen ZhangJian-jun TianDe-an PanYang LiuAlex A.Volinsky
Oily cold rolling mill(CRM)sludge is one of metallurgical industry solid wastes.The recycle of these wastes can not only protect the environment but also permit their reutilization.In this research,a new process of "hydrometallurgical treatment + hydrothermal synthesis" was investigated for the combined recovery of iron and organic materials from oily CRM sludge.Hydrometallurgical treatment,mainly including acid leaching,centrifugal separation,neutralization reaction,oxidizing,and preparation of hydrothermal reaction precursor,was first utilized for processing the sludge.Then,micaceous iron oxide(MIO)pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media.The separated organic materials can be used for fuel or chemical feedstock.The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints(ISO 10601-2007).This clean,effective,and economical technology o?ers a new way to recycle oily CRM sludge.
Bo LiuShen-gen ZhangJian-jun TianDe-an PanLing MengYang Liu
The electromagnetic and microwave absorbing properties of FeCoB powder composites prepared by single-roller melt-spinning and mechanical milling processes were investigated in this paper.The result indicates that the flake-like powders are obtained.As milling time increases,the flake-like powder particles tend to agglomerate,causing the flake-like powders decrease gradually.The milling time plays an important role in the electromagnetic parameters which relates to the shape and size of the powder particles.The calculation shows that the sample milled for 6 h could achieve an optimal reflection loss of-11.5 dB at 5.8 GHz,with mass fraction of 83%and a matching thickness of1.8 mm.The result also indicates that the microwave absorbing properties of the FeCoB powder composites are adjustable by changing their thickness,and can be applied as a thinner microwave absorbing material in the range of2–8 GHz.
Shen-Gen ZhangHang-Xin ZhuJian-Jun TianDe-An PanBo LiuYan-Tao Kang
Oily cold rolling mill(CRM)sludge is one of the pollutants emitted by iron and steel plants.Recycling oily CRM sludge can not only reduce pollution but also bring social and environmental benefits.In this study,using oily CRM sludge as sources of iron oxide,the strontium ferrite powders were synthesized in multiple steps including vacuum distillation,magnetic separation,oxidizing roasting,and solidstate reaction.The optimal technological conditions of vacuum distillation and oxidizing roasting were studied carefully.To consider the effects of Fe2O3/SrCO3mol ratio,calcination temperature,milling time and calcination time on magnetic properties of prepared strontium ferrite powders,the orthogonal experimental method was adopted.The maximum saturation magnetization(62.6 mAám2ág-1)of the synthesized strontium ferrite powders was achieved at the Fe2O3/SrCO3mol ratio of 6,5 h milling time,1250°C calcination temperature,and 1 h calcination time.Strontium ferrite powders synthesis method not only provides a cheap,high quality raw material for the production of strontium ferrite powders,but also effectively prevents the environmental pollution.
Bo LiuShen-Gen ZangJian-jun TianDe-an PanHang-Xin Zhu
Bonded Terfenol-D composites,with high electrical resistivity and low eddy current loss,can be used in an alternating magnetic field with high frequency.However,the nonmagnetic binder impairs the magnetostriction of the composites.To achieve high magnetostriction and low eddy current loss,the mixture of the alloy powder and binder was compressed at low pressure in an oriented magnetic field.After this,the aligned samples were recompressed by cold isostatic pressing(CIP).Besides,the effect of particle size on the magnetostriction of the bonded Terfenol-D composites was also studied.The results showed that the bonded Terfenol-D composites had excellent magnetostriction when the particle size was 50-80 μm.The oriented magnetic field and CIP could improve the magnetostriction of the bonded composites,which reaches 1020×10-6.The bonded Terfenol-D composites had good compact structure and high density(7.24 g/cm3).The magnetic loss of the bonded Terfenol-D composites was 192 mW/cm3 at a frequency of 100 kHz in a magnetic field of 960 A/m,which was about one third of that of casting Terfenol-D alloys.
TIAN Jianjun,ZUO Zhijun,PAN De’an,and ZHANG Shengen School of Materials Science and Engineering,University of Science and Technology Beijing,Beijing 100083,China
