Phase structure and electrochemical properties of laser sintered La2MgNi9 alloys were studied. The sintered alloys contained a main phase, LaNi5, and a ternary La-Mg-Ni phase, with a PuNi3 structure and a small amount of LaMgNi4. The ternary La-Mg-Ni phase with a PuNi3 structure had the composition of La1.8Mg1.2Ni9 and La2MgNi9, for alloys laser sintered at 1000 and 1400 W, respectively. Owing to further reactions between LaNi5 and LaMgNi4, the amount of the PuNi3 phase increased for alloys sintered at 1400 W. Both alloys had good activation property （three charge/discharge cycles）. The discharge capacities of the sintered alloys were 321.8 and 344.8 mAh/g, respectively. Compared with the alloy laser sintered at 1000 W, the poor cyclic stability of the alloy sintered at 1400 W was mainly attributed to the lower corrosion resistance of the La2MgNi9 phase.
The Mg-Ni hydrogen storage alloys were prepared using the laser sintering technology. The effects of laser sintering power on the phase component and the weight loss of Mg element for the Mg-Ni alloys were investigated. The samples P1, P2 and P3 consisted of five phases： Mg2Ni, MgNi2, Mg, Ni and MgO. The weight loss of Mg element remarkably increased at 1200 W. The addition of extra Mg significantly promoted the reaction between Mg and Ni. Mg2Ni, MgNi2, and a small amount of Ni and MgO phases were present in the samples PM （pestie milling） and BM （ball milling）. The sample PM has a homogeneous microstructure, and the contents of Mg2Ni and MgNi2 were approximately consistent with those of the Mg-Ni alloy under the equilibrium conditions. The maximum hydrogen storage capacity of the sample BM was 1.72 wt.% and the sample can be activated easily at 573 K （only 3 activation cycles）.
