轴向柱塞泵是液压系统中的核心元件,斜盘式轴向柱塞泵的寿命及可靠性直接取决于斜盘-滑靴副、缸体-配流盘副和缸体-柱塞副3种摩擦副的材料、配对情况及工艺参数的选择。使用MWF-10往复式摩擦磨损实验机进行实验,记录硬材料(38Cr Mo Al,20Cr Mn Ti,30Cr Mo VA)与软材料(HMn58-3,QAl9-4,QT500-7)所组成的摩擦副的磨损情况。基于正交实验法的分析,得到配对材料表面粗糙度和硬度对磨损量和摩擦因数的影响。当摩擦副配对材料为HMn58-3(Ra0.2)/20Cr Mn Ti(Ra0.2)时软材料的磨损量最小,硬材料表面粗糙度对摩擦因数和磨损量的影响最大。
Thermal characteristic of cavitation has great influence on the process of occurrence,development and collapse of bubble in hydraulic system. By choosing the stage of bubble growth as the research object,combining with the characteristic of the process of bubble occurrence and development in hydraulic system, and ignoring the impact of thermal radiation,the heat transfer situation of bubble growth was analyzed under appropriate assumptions of thermodynamic conditions in the bubble generation and development process. The mathematical expression of the temperature change of bubble was deduced using thermodynamic principle. Through combining the expression with classic Rayleigh-Plesset Equation,numerical calculation was carried out and the temperature variation over time( or bubble radius) was obtained. The influences of convective heat transfer coefficient of bubble and polytropic exponent on the thermodynamic process of bubble were analyzed. Finally,the thermal characteristic of bubble growth after cavitation occurrence was summarized.
Cavitation bubble collapse has a great influence on the temperature of hydraulic oil. Herein, cone-type throttle valve experiments are carried out to study the thermodynamic processes of cavitation. First, the processes of growth and collapse are analysed, and the relationships between the hydraulic oil temperature and bubble growth and collapse are deduced. The effect of temperature is then considered on the hydraulic oil viscosity and saturated vapour pressure. Additionally, an improved form of the Rayleigh–Plesset equation is developed. The effect of cavitation on the hydraulic oil temperature is experimentally studied and the effects of cavitation bubble collapse in the hydraulic system are summarised. Using the cone-type throttle valve as an example, a method to suppress cavitation is proposed.
